A pulse packaging machine is an industrial production system that automatically weighs, fills, and seals granular food products such as lentils, chickpeas, beans, and rice into film or paper packaging. At Sagbil Packaging Machines, with expertise gained from over 1,000 successful global projects, we deliver high-performance packaging systems specifically engineered for pulse producers.
These machines increase production speed, eliminate human error, and guarantee the same weight accuracy and hygiene standards in every single package.
What Does a Pulses Packaging Machine Do?
In pulses production, the packaging stage is critical for both speed and accurate weighing. Pulse packaging machines perform the following functions:
- Automatically weighs the product to the correct grammage (±1% accuracy)
- Fills into film pouches or paper bags
- Seals the package with heat sealing or stitching
- Transfers and group packages on the line
- Minimizes dust and contamination
Which Pulses Products Can Be Packaged?
Sagbil's Vertical Form Fill Seal (VFFS) systems successfully package all types of pulses:
- Lentils (red, green, yellow)
- Chickpeas
- Dry beans
- Rice
- Black-eyed peas, borlotti beans, and other granular pulses
How Does a Pulses Packaging Machine Work?
Step-by-Step Production Process
- 1. Product is fed into the hopper.
- 2. The Multi-Head Weigher system combines different head weights to reach the target grammage with zero deviation.
- 3. Roll-stock film is unwound and formed into a pouch shape over the vertical forming tube.
- 4. The weighed product is dispensed into the pouch.
- 5. The cross-sealing jaw cuts and seals the package.
- 6. Finished packages are transferred to the belt conveyor.
📊 Technical Comparison: Multi-Head Weigher VFFS vs. Manual Packaging
|
Criterion |
Evaluation |
|
Weighing accuracy |
Machine: ±1% | Manual: ±5% |
|
Production speed |
Machine: 70 packs/min | Manual: ~8 packs/min |
|
Labor cost |
Machine: Low | Manual: High |
|
Hygiene risk |
Machine: Minimal | Manual: High |
|
Long-term cost |
Machine: Low | Manual: High |
What Are the Sagbil Pulses Packaging Machine Series?
PAKETTO 9000A — Flexible and High-Performance
The PAKETTO 9000A series, capable of producing both pillow and block-bottom package formats, offers speeds up to 70 packages per minute with 10-head and 14-head Multi-Head Weigher systems for pulses packaging. Its Panasonic PLC control system and stainless steel structure provide long-term investment security.
PAKETTO 9000S — Maximum Flexibility
The PAKETTO 9000S, equipped with an ABB PLC control system, stands out with its hybrid structure capable of packaging both pulses and powder products on the same line. It is the ideal solution for producers with multiple product groups.
PAKETTO 9000SQ — Premium Quadro Packaging
The PAKETTO 9000SQ, which gives pulse products a shelf-ready appearance with four-corner gussets, is designed for premium segment products. It offers high reliability with ABB PLC control.
How Much Does a Pulses Packaging Machine Cost?
Pulses packaging machine prices vary depending on the selected model, automation level, number of weighing heads, and additional equipment. At Sagbil, we offer solutions suitable for every budget and production capacity. We recommend contacting our expert team for precise pricing and a free technical analysis.
Frequently Asked Questions
What is the minimum and maximum package weight for a pulses packaging machine?
Sagbil's VFFS lines successfully produce pouches ranging from 250 grams to 1 kg. Project-based solutions are also available for different weight requirements.
Can the same machine package different types of pulses?
Yes. The PAKETTO series can package different products such as lentils, chickpeas, beans, and rice on the same line, thanks to adjustable weighing heads and flexible format change features.
How often should a pulses packaging machine be maintained?
Sagbil's stainless steel machines require daily cleaning thanks to their easily detachable parts. Sagbil's technical support team is available at every stage for periodic maintenance.
Does it have CE certification?
Yes. Sagbil Packaging Machines are manufactured in full compliance with CE and other international quality and food safety standards.
Is after-sales technical support provided?
Yes. Sagbil provides installation, commissioning, and long-term technical support services after machine delivery.
People Also Ask (PAA)
How much does a pulse packaging machine cost?
Pulse packaging machine prices vary by model, capacity, and automation level. You can contact Sagbil directly for detailed pricing information.
What packaging films are used in pulse packaging machines?
Various roll-stock film types such as BOPP, PET/PE, and OPP can be used. Film selection is determined by the product's shelf life requirements and visual expectations.
Which brand of pulse packaging machine is better?
In Turkey, Sagbil Packaging Machines stands out as one of the leading domestic manufacturers in the pulses packaging field with over 1,000 installations.
How much electricity does a pulse packaging machine consume?
Depending on the machine model and capacity, fully automatic VFFS lines generally consume between 3–7 kW of energy.