07 Jun 2026

Pulses Packaging Machines: Speed, Precision & Reliable Solutions

A pulses packaging machine is an industrial system that automatically packages granular products such as rice, lentils, chickpeas, and beans with ±1% weight accuracy at speeds of up to 70 pouches per minute. Sagbil Packaging Machines delivers proven Vertical Form Fill Seal (VFFS) lines specifically engineered for these needs, backed by over 1,000 successful projects worldwide.

What Is a Pulses Packaging Machine and How Does It Work?

A pulses packaging machine is a Vertical Form Fill Seal (VFFS) system that takes roll-stock film, forms it into a pillow, stand-up, or gusset bag, and completes the filling and sealing in one continuous, hygienic operation.

The core process unfolds in these steps:

Roll-stock film is formed into a vertical tube around a forming collar.
A Multi-Head Weigher system doses the product with ±1% accuracy.
The product drops into the formed tube.
Horizontal and vertical sealing/cutting units close and separate the pouch.
Finished pouches transfer to the downstream conveyor or bundling unit.

This automated sequence eliminates human error and guarantees consistent quality in every single pouch.

Sagbil Pulses Packaging Lines: Which Models Are Available?

Sagbil offers three main VFFS series tailored to different production capacities and product types:

PAKETTO 9000A: Flexible and High-Performance

Equipped with a Panasonic PLC control system and Schneider/Festo components, this model handles crisps, pulses, and nuts via 10TD, 14TD, and 4TLD multi-head weigher options, reaching up to 70 pouches per minute. It supports both pillow and stand-up bag formats.

PAKETTO 9000S: Maximum Flexibility

Running on an ABB PLC system, this series offers a hybrid configuration (V+VMD) that allows a single machine to package both powder products (flour, coffee) and granular products (pulses, sugar). Ideal for manufacturers running multiple SKUs on the same production line.

PAKETTO 9000SQ: Premium Quadro Packaging

Beyond the standard pillow pouch, this series produces a four-cornered gusset Quadro bag that gives products a premium, voluminous shelf presence. Developed specifically for pulses brands looking to elevate their packaging aesthetics and stand out at retail.

Why Should You Choose a Multi-Head Weigher for Pulses Packaging?

Products like rice, lentils, and chickpeas are irregular in shape and size; this leads to significant weight deviations when using volumetric filling methods.

The Multi-Head Weigher system solves this with key advantages:

±1% weight accuracy minimizes product giveaway and waste.
Automatic adaptation to varying particle sizes and densities.
High speed (up to 70 pouches/min) maximizes throughput capacity.
Guaranteed legal weight compliance in every pouch, eliminating potential regulatory penalties.

All three PAKETTO 9000A, 9000S, and 9000SQ models can be configured with these weigher options.

Pulses Packaging Machine vs. Flour Filling Machine: What Is the Difference?

Both machine types share the same VFFS platform; however, the filling module components differ:

Feature	Pulses Packaging	Flour Filling Machine
Filling System	Multi-Head Weigher	Auger Filler (Screw)
Product Type	Granular, irregular shapes (rice, chickpeas)	Fine powder (flour, starch, semolina)
Speed	Up to 70 pouches/min	Up to 70 pouches/min
Accuracy	±1% (weight-based)	±1% (screw-controlled)
Dust Management	Not required	Integrated dust extraction mandatory
Bag Format	Pillow, stand-up, Quadro	Pillow, stand-up, kraft paper bag

Both machine types operate on Sagbil's PAKETTO 9000 platform — only the filling module changes. This gives manufacturers significant flexibility to run different product segments on the same line with minimal changeover time.

Technical Specifications of Sagbil Pulses Packaging Machines

Control System: Panasonic PLC (9000A) / ABB PLC (9000S, 9000SQ)
Components: Schneider Electric & Festo pneumatic systems
Structure: AISI 304 food-grade stainless steel
Speed: Up to 70 pouches per minute (250g – 1kg pouches)
Accuracy: ±1% weight tolerance
Bag Formats: Pillow, stand-up, Quadro (gusset)
Certification: CE-compliant international quality standards
Cleanability: Tool-free dismantling modular design

Frequently Asked Questions - FAQ

What products can a pulses packaging machine handle?

Sagbil's PAKETTO 9000 series can package rice, red and green lentils, chickpeas, beans, kidney beans, black-eyed peas, quinoa, and similar granular products. The same platform also accommodates nuts, crisps, pet food, and confectionery.

What are the minimum and maximum pouch weights?

The standard configuration of the PAKETTO 9000 series is optimized for 250g, 500g, and 1kg pouches. For custom weight ranges, Sagbil's technical sales team provides tailored configuration options.

Can these machines also be used for flour filling?

Yes. The hybrid configurations (V+VMD) of the PAKETTO 9000S and 9000SQ series allow a single machine to package both powder products (flour, coffee, spices) and granular products (pulses, sugar). Only the filling module is changed; the platform remains the same. Sagbil also offers dedicated paper bag filling lines specifically engineered for flour mills.

To which countries does Sagbil export its machines?

With over 1,000 global projects, Sagbil is a recognized global brand. Machines are exported to food producers across the Middle East, Central Asia, Africa, and Europe. CE certification ensures full compliance with international quality standards in all target markets.

Is after-sales technical support available?

Sagbil is more than a machine supplier; it is your strategic solution partner throughout every phase of your project. Comprehensive services covering installation, commissioning, and after-sales technical support are provided for all delivered systems.

Sagbil Pulses Packaging Machines